Originally Posted by
m_urbanawiz
I don't have the calculations anymore. What I did though, was weigh the throw before trimming the shell. I then weighed the part I had trimmed. Based on the weight of the trimmed shell and its square footage, I calculated how much the shell weighed. Once I had a close estimate for the shell weight, I subtracted it from the total weight of the throw to figure out how many ounces of down were in the throw. I then assumed the down was something like 600 fill power (e.g., 1 oz equals 600 cubic inches). I then modeled the remaining baffles as a certain number of equal cylinders to calculate their volume (similar to how one would calculate how much down you need to make a traditional baffled UQ or TQ). The number I came up with was in the neighborhood of the the weight of the down times 600 (I can't remember the exact numbers for the shell weight and my estimate of the fill weight. it was something like a 60/40 split, but I can't remember which way).
Based on simple math, if you double the width of a baffle, you quadruple the amount of down you need to fill the baffle to the same amount. I.e., if you go from 5" baffles to 10" baffles, you go from a 2.5" radius with 6.25 * pi sq in cross sectional area to 5" radius with 25 * pi sq in cross sectional area. That tells me that you end up with baffles that are much emptier, which means much larger cold spots and the down will shift freely within the baffle.
As far as:
My memory is that doubling the amount of the down in the quilt would roughly fully loft the baffles. Adding more down beyond that would not help nearly as much, it would simply over stuff the baffles. While some degree of overstuffing is useful, there is quickly diminishing returns after 10% overstuff or so.
My approach effectively doubles the amount of down in each baffle by condensing it into a shorter baffle. I.e., all the down in a 70 x 60 quilt is condensed into a 60x35 quilt (roughly speaking).
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