Jeff,
if you install a zipper, there is no need to put a rolled hem on the body. You do not have to hem it at all if you sear the edge or cut it with a hot knife. I put a single fold hem on the body for two reasons. First, I did not want the raw edge visible at the edge of the zipper tape. This is really minor. The bigger reason is that when you attach the triangle, there is a fold from the flat felled seam anyway. You could just run that out over a few inches and not bother hemming all the way. Because of the zipper tape, it would not really be noticeable.
Here is the procedure I used again, step-by-step:
- Hem the long edge of the triangle with a 3/8" single-fold hem.
- Attach the triangle to the body, wrong sides together with the triangle at 3/8" and the body at 3/4" seam allowance. By wrong side I mean the inside of the hammock.
- Fold the hem of the body fabric over the triangle seam allowance at 3/8" and iron.
- Finish the flat-felled seam with a stitch line at ~1/8" from the folded edge.
- Extend the 3/8" fold on the body fabric from the flat-felled seam on either side of the triangle all the way along the body (3/8" single-fold hem).
- Attach zipper tape flush with the edge, coils agains the outside of the hammock. Use a zipper foot and attach close to the coils.
- Fold the zipper tape over and top stitch close to the fold. Use a zipper foot. It may help to iron before sewing.
- Add a second line of top-stitching to the zipper close to the edge of the zipper tape. With a #5 zipper, you will likely not be able to do this with a zipper foot, but a regular foot works well against the zipper coil also.
The triangle dimensions are approximate. I used a computer program to generate a template for it based on the geometry of my hammock.
Since you have the body hemmed already, you may want to attach the zipper without folding it. In this case, just put a rolled hem on all sides of the triangle and then attach to the body. Make the triangle bigger to account for the rolled hems. Attaching the zipper may be a bit tricky this way. You have to make sure the fabric does not get too close to the coils, and you have to stitch it down close to the edge so the fabric does not get caught in the zipper. Fabric glue might help.
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